spring washer for Torque Hinges & Precision Mechanical Systems
Product Overview:High-precision conical disc spring washer designed for torque control in hinge systems, shaft assemblies, and mechanical preload applications. Stable force output, customizable geometry, OEM/ODM available. What is a spring washer?
A spring washer, also known as a conical disc spring washer, is a conical-shaped elastic metal washer that functions as a mechanical spring. When compressed, it generates axial force and maintains preload stability in mechanical assemblies.
It is widely used in hinge systems, torque control mechanisms, electrical assemblies, and precision rotating joints.
Reference:Wikipedia
Working Principle in Torque Systems
When the washer is compressed by a nut and shaft system, its conical shape flattens gradually, generating controlled elastic force. This force directly contributes to torque stability in hinge and rotating systems.
Controlled compression → Elastic deformation → Stable torque output → Improved mechanical life
Key Structural Features
Outer shape: Circular structure ensures uniform load distribution
Inner hole: Available in round or square design
Arch height: Determines torque strength and elastic range
Surface accuracy: Impacts fatigue life and long-term stability
Square inner holes provide better torque transmission, while round inner holes offer easier assembly.
Technical Specification
| Item | Specification |
|---|
| Material | 65Mn / SK5 / SK7 / Stainless Steel |
| Hardness | HRC 38–50 (heat treated) |
| Surface Treatment | Zinc / Nickel / Black oxide / Dacromet |
| Outer Diameter | 3mm – 50mm (custom available) |
| Inner Diameter | Round / Square / Custom |
| Thickness | 0.2mm – 2.5mm |
| Function | Torque generation, vibration resistance, preload retention |
Application Areas
Hinge systems: Laptop hinges, monitor stands, folding devices
Shaft assemblies: Rotary shafts, torque shafts, mechanical joints
Automotive: Interior adjustment systems, brackets
Electronics: Adjustable mounts, POS systems
Industrial equipment: Anti-vibration fastening systems
In torque hinge systems, spring washers play a key role in maintaining stable rotational resistance and smooth movement.
Round vs Square Inner Hole
| Type | Advantages | Limitations |
|---|
| Round Hole | Easy assembly, no direction requirement | Slightly lower torque transfer |
| Square Hole | Higher torque transmission | Requires directional installation |
Engineering Quality Factors
Outer/inner diameter precision
Coaxiality and symmetry
Arch height consistency
Surface hardness uniformity
Fatigue resistance under cyclic load
Poor dimensional control may cause torque instability and reduced service life in hinge systems.
Related Products
FAQ
What is the function of a spring washer?
It provides controlled axial force and maintains preload stability in mechanical assemblies.
Where is it commonly used?
It is widely used in hinge systems, torque joints, and precision mechanical structures.
What materials are recommended?
65Mn, SK5, SK7 spring steel with heat treatment for high fatigue resistance.
What is the difference between round and square inner holes?
Round holes are easier to assemble, square holes provide better torque transmission.
Can washers be stacked?
Yes, stacking changes load and elasticity characteristics.
Why Choose Us
We are a professional OEM manufacturer of precision spring washers, offering stable quality, custom engineering support, and global export experience.
Official website: www.mengpengparts.com